Milling, drilling,
countersinking and sawing
of modern lightweight materials

Magentify Composite Processing

Milling, drilling, countersinking

Milling, drilling, countersinking of composites

 

At a glance: cutter program, composite materials, application and machine

 
 
At a glance: drill bit and countersink program, composite materials, application, machine.


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Contacts

Mr Marvin Knoll

Segment-Manager Composite

marvin.knoll@leuco.com

M +49 (0) 175 / 7 75 66 83

 

 

 

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Countersink Guide

Countersink according to customer request


Dimensions


Pilot

Pilot dimensions or bore diameter



*Customized design



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Sawing and accessories

Sawing of composites

 

Sawing is a particularly efficient processing method for long, straight contours - this process has established itself especially for honeycomb panels and sandwich structures.

 

LEUCO offers DP and TC-tipped circular saw blades for this purpose, tailored to almost any material and any application. The tools impress with their high feed rates, excellent cutting quality and long tool life.

 

An overview of the available variants can be found in the product catalog - our experts will be happy to advise you on the optimum solution.

 

LEUCO saw blade program for composite materials, application.

Accessories


But tools are not alone responsible for successful machining. Often, it is only by intelligently combining tools, clamping elements and, if applicable, aggregate technology that the optimal and most economical machining results are achieved. LEUCO relies on modern and highly accurate clamping elements for precision tools which also contribute to your tool's edge life.


At a glance: accessories

  • To enlarge, please click on the picture.
  • Details on the tools can be found in the brochure (download pdf, page 26)

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Contacts

Mr Marvin Knoll

Segment-Manager Composite

marvin.knoll@leuco.com

M+49 (0) 175 / 7 75 66 83



News


Processing of CFRP, GFRP

The machining of modern lightweight materials refers to the precise machining of high-strength yet lightweight materials such as CFRP, GFRP, AFRP, sandwich structures or honeycomb panels. These materials place particularly high demands on machining tools and process reliability due to their abrasive fibers, complex composite structures and sensitive structures.
 
The aim is to achieve economical, high-quality machining with low tool wear - for example through the use of PCD and diamond-coated tools.

 

 

CFRP

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The extreme abrasion of the fibers in CFRP causes rapid tool wear, while delamination, fiber surplus and chipping reduce the cutting quality - especially in thin-walled components. LEUCO offers specially developed PCD milling cutters and diamond-coated tools that significantly increase tool life and precision.

Whether pure CFRP structures or material combinations such as CFRP-aluminum or CFRP-titanium: LEUCO supplies the right tool for every application, even for demanding, tear-free drilling and countersinking in the aerospace industry.
 

GFRP

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When drilling and sawing GRP, chipping, delamination and high wear often occur - caused by the abrasive glass fibers. LEUCO offers diamond-coated drill bits, precise PCD circular saw blades and specially designed milling cutters that enable clean cuts, low heat generation and long tool life.

Even in dust-intensive applications, optimized tool geometries ensure reliable results - for efficient and reliable GRP machining in series and individual part production.
 

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Contact

Mr Marvin Knoll

Segment-Manager Composite

marvin.knoll@leuco.com

M +49 (0) 175 / 7 75 66 83




News




Why LEUCO?

Over 70 years of experience

LEUCO has stood for maximum precision in machining technology for over seven decades. Our roots lie in the machining of complex wood-based materials - a know-how that we have consistently transferred to modern lightweight materials.

 

With over 1,200 experts worldwide and a comprehensive product portfolio of milling cutters, drills, countersinks and saw blades, we offer tailor-made solutions for the most efficient machining of your materials - reliably, economically and with process reliability. LEUCO is your experienced partner in aerospace, automotive and many other industries that rely on modern composite materials.

 

 

Consulting - individual solutions for your requirements

Our customers benefit not only from high-quality cutting tools, but above all from our consulting expertise. Over 80 % of all LEUCO products are customer-specific special solutions. Our engineering teams work with you to develop tools that are precisely tailored to your machining processes and materials - for maximum quality, tool life and productivity. Whether initial analysis, test series or optimization of your production line: We rethink processes and support you holistically from the idea to series production.

 

 

Technological innovation & over 230 patents

With over 230 patents and industrial property rights, our continuous innovation work is particularly evident in the design of new tool geometries, the use of extremely hard cutting materials such as PCD and specialized coating technologies. Our developments are geared towards the specific requirements of modern lightweight materials. From milling to drilling - we always strive to provide practical and efficient solutions.

 

  • Talk to us about your specific requirements.

 

Contacts

Mr Marvin Knoll

Segment-Manager Composite

marvin.knoll@leuco.com

M +49 (0) 175 / 7 75 66 83

 

 

 

Follow us